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The advantages of customizing irregular parts!

The core advantage of customized shaped parts, such as titanium anode shaped parts, lies in the combination of their material properties and processing technology, which can meet the personalized needs of complex industrial scenarios. Here are its main advantages:

1、 Material performance advantages

1. Corrosion resistance and stability

The dense oxide film formed on the surface of titanium substrate can remain stable in strong acid, strong alkali or high salt environments, for example, in a cooling tower system with a chloride ion concentration of 3000 ppm, the service life can reach more than 5 years. The porous structure of the irregular parts is prepared by laser engraving and other processes, which further improves the corrosion resistance and current distribution uniformity.

2. Mechanical strength and lightweighting

Titanium alloy has a tensile strength of over 900MPa and a density of only 60% of steel, making it suitable for irregular structural designs that require high strength and lightweight.

2、 Flexibility in processing and customization

1. Complex form adaptability

Titanium metal can be processed into various forms such as titanium plates, titanium rods, titanium mesh, titanium tubes, etc. Irregular parts can be customized according to equipment space or functional requirements. For example, a three-dimensional mesh structure can increase the specific surface area by 5 times and improve current distribution.

2. Optimization of Coating Technology

By coating mixed coatings such as ruthenium iridium oxide through magnetron sputtering or thermal decomposition processes, the overpotential of oxygen evolution can be reduced by 280mV, and the energy conversion efficiency can be improved by 15% -20%. The surface coating of irregular parts can optimize catalytic activity in a targeted manner.

3、 Application scenario extension

Precision manufacturing: In the production of electrolytic copper foil, the shaped titanium anode can control the deposition rate of copper ions, ensuring thickness uniformity at the micrometer level.

Environmental protection field: Alien parts generate hydroxyl radicals in the electro Fenton reaction, efficiently degrading organic pollutants.

Extreme environment: The irregular design of deep well titanium anodes is suitable for high resistivity soils or complex engineering scenarios.

4、 Economic and environmental benefits

Long lifespan: The titanium substrate can be reused, and the lifespan of the shaped parts can reach more than 12 years, reducing the overall cost by 60%.

Pollution free: avoids the problem of heavy metal dissolution in traditional electrodes and meets green industry standards.